7608136
tarmac rally - race
Volkswagen AER, ALL 50hp
I-4cyl 1.0L 8v SOHC (DTH/DTH)
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intake
exhaust
camshaft data:
lash ramp
: 0.20mm
0.20mm
duration @ 0.1mm
: 307°
307°
duration @ 1.0mm
: 268°
268°
valve lift
: 13.00mm
13.00mm
cam lift
:
lobe angle
: 104°
104°
timing @ 1.0mm
: 30° / 58°
58° / 30°
valve lift @ TDC
: 5.10mm
5.05mm
parts setup:
cam wheels :
:
:
follower
: View CC005
: View CC005
valve lash
: View TS102
: View TS102
valve
: O.E.M.
: O.E.M.
valve locks
: O.E.M.
: O.E.M.
upper retainer
: O.E.M.
: O.E.M.
lower retainer
: O.E.M.
: O.E.M.
exterior spring
: View PAC-E92009
: View PAC-E92009
interior spring
: View PAC-I99861
: View PAC-I99861
fitted load / length
: 32kg @ 31.5mm
: 32kg @ 31.5mm
max. load / lift
: 95kg @ 12.0mm
: 95kg @ 12.0mm
REMARKS :
#
different valve spring setups have been used in the original engines: please double check the measurements and contact Catcams in case of doubt
#
ONLY for 7mm valves with tripple groove (MK-7H valve keepers)
REMARKS :
#
Different OEM camshafts were used in this engine family. For ordering the correct sports camshaft, please check:
- engine reference code
- cam reference code
- cam lift
- 214.keyway%20position.pdf keyway position: centered between 1st and 2nd cam lobe (54°)(76061xx) OR close to 1st cam lobe (22°)(76161xx)
Example: engine code "AER" has camshaft code "030 BG", cam lift "8.5mm" and keyway close to 1st cam lobe.
#
a) 8mm valve stem - engines untill 07/1994
use hard anodised aluminum retainers (ref. 99326) and double valve springs (ref. 902-5009) with fitted length 35-36mm
b) 7mm/0.275" valve stem engines form 08/1994 (types: AEV, ABD, ADX, AEA, ABU, AEE, AEX, AKU, AEF)
use single valve springs (ref. 902-0019) on hard anodised aluminum retainers (ref. 99376)
#
- valve clearance is to be adjusted using mechanical lash caps
-
please make sure that the lash cap does not touch the valve locks !
#
FOR COMPETITION APPLICATIONS ONLY. Following details must be verified:
-
the camshafs must turn smooth in the cylinderhead, provide free travel by machining where needed
-
distance between valve seal and retainer at full lift must be 0.6mm at least
-
minimum valve spring travel of 1.0mm at full lift must be provided
-
distance between valve and piston 1.0mm (pref. 1.5mm). check 5-15° before TDC on exhaust, and after TDC on intake
#
ONLY for use in competition engines with independent engine management (throttle position sensor) or carburettors